Process flow diagram - Typical oil refinery

This is a schematic process flow diagram of the processes used in a typical oil refinery.
This process flow diagram (PFD) example was redesigned from the Wikimedia Commons file: RefineryFlow.png. [commons.wikimedia.org/ wiki/ File:RefineryFlow.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the downstream side of the petroleum industry." [Oil refinery. Wikipedia]
The PFD example "Process flow diagram - Typical oil refinery" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.

This process flow diagram (PFD) of a typical crude oil distillation unit as used in petroleum crude oil refineries was redrawn from Wikipedia file: Crude Oil Distillation Unit.png. [en.wikipedia.org/ wiki/ File:Crude_ Oil_ Distillation_ Unit.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the midstream side of the petroleum industry." [en.wikipedia.org/ wiki/ Oil_ refinery]
The process flow diagram (PFD) example "Crude oil distillation" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.

This divided bar chart sample shows the petroleum products yielded from 1 barrel of crude oil in California in 2004. It was drawn using data from the chart on the California Energy Almanac website. [energyalmanac.ca.gov/ gasoline/ whats_ in_ barrel_ oil.html]
"Petroleum products are useful materials derived from crude oil (petroleum) as it is processed in oil refineries. Unlike petrochemicals, which are a collection of well-defined usually pure chemical compounds, petroleum products are complex mixtures. The majority of petroleum is converted to petroleum products, which includes several classes of fuels.
According to the composition of the crude oil and depending on the demands of the market, refineries can produce different shares of petroleum products. The largest share of oil products is used as "energy carriers", i.e. various grades of fuel oil and gasoline. These fuels include or can be blended to give gasoline, jet fuel, diesel fuel, heating oil, and heavier fuel oils. Heavier (less volatile) fractions can also be used to produce asphalt, tar, paraffin wax, lubricating and other heavy oils. Refineries also produce other chemicals, some of which are used in chemical processes to produce plastics and other useful materials. Since petroleum often contains a few percent sulfur-containing molecules, elemental sulfur is also often produced as a petroleum product. Carbon, in the form of petroleum coke, and hydrogen may also be produced as petroleum products. The hydrogen produced is often used as an intermediate product for other oil refinery processes such as hydrocracking and hydrodesulfurization." [Petroleum product. Wikipedia]
The chart example "Petroleum products yielded from one barrel of crude oil" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Divided Bar Diagrams solution from the Graphs and Charts area of ConceptDraw Solution Park.

This process flow diagram (PFD) example shows an amine treating system for the removal of gaseous hydrogen sulfide from gas streams. It is used in oil refineries and chemical plants. This PFD sample was redesigned from the Wikimedia Commons file: AmineTreating.png. [commons.wikimedia.org/ wiki/ File:AmineTreating.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Amine gas treating, also known as gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Processes within oil refineries or chemical processing plants that remove hydrogen sulfide are referred to as "sweetening" processes because the odor of the processed products is improved by the absence of hydrogen sulfide. An alternative to the use of amines involves membrane technology. Membranes are attractive since no reagents are consumed.
Many different amines are used in gas treating:
Diethanolamine (DEA),
Monoethanolamine (MEA),
Methyldiethanolamine (MDEA),
Diisopropanolamine (DIPA),
Aminoethoxyethanol (Diglycolamine) (DGA).
The most commonly used amines in industrial plants are the alkanolamines DEA, MEA, and MDEA. These amines are also used in many oil refineries to remove sour gases from liquid hydrocarbons such as liquified petroleum gas (LPG)." [Amine gas treating. Wikipedia]
The PFD example "Amine treating unit schematic diagram" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.

This PFD of jet fuel mercaptan oxidation treating was redrawn from Wikipedia file: ConvLPGMerox.png. [en.wikipedia.org/ wiki/ File:ConvKeroMerox.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported icense. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Merox is an acronym for mercaptan oxidation. It is a proprietary catalytic chemical process developed by UOP used in oil refineries and natural gas processing plants to remove mercaptans from LPG, propane, butanes, light naphthas, kerosene and jet fuel by converting them to liquid hydrocarbon disulfides.
The Merox process requires an alkaline environment which, in some of the process versions, is provided by an aqueous solution of sodium hydroxide (NaOH), a strong base, commonly referred to as caustic. In other versions of the process, the alkalinity is provided by ammonia, which is a weak base.
The catalyst in some versions of the process is a water-soluble liquid. In other versions, the catalyst is impregnated onto charcoal granules.
Processes within oil refineries or natural gas processing plants that remove mercaptans and/ or hydrogen sulfide (H2S) are commonly referred to as sweetening processes because they results in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide. The liquid hydrocarbon disulfides may remain in the sweetened products, they may be used as part of the refinery or natural gas processing plant fuel, or they may be processed further.
The Merox process is usually more economical than using a catalytic hydrodesulfurization process for much the same purpose." [en.wikipedia.org/ wiki/ Merox]
The process flow diagram (PFD) example "Jet fuel mercaptan oxidation treating" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.