HelpDesk
How to Draw a Chemical Process Flow Diagram
Process Flow Diagram widely used in modeling of processes in the chemical industry. A Chemical Process Flow diagram (PFD) is a specialized type of flowchart. With the help of Chemical Process Flow Diagram engineers can easily specify the general scheme of the processes and chemical plant equipment. Chemical Process Flow Diagram displays the real scheme of the chemical process, the relationship between the equipment and the technical characteristics of the process. Chemical Process Flow Diagram illustrates the connections between the basic equipment as well as the overall structure of pipelines and other supporting equipment. The purpose of the PFD is to build the image of the basic idea of the chemical process. ConceptDraw DIAGRAM together with its Chemical and Process Engineering solution delivers the possibility to design Chemical Process Flow diagrams. It is designed for chemical industry engineers and designers.Chemical and Process Engineering
This chemical engineering solution extends ConceptDraw DIAGRAM.9.5 (or later) with process flow diagram symbols, samples, process diagrams templates and libraries of design elements for creating process and instrumentation diagrams, block flow diagrams (BFD
Process Flow Diagram Symbols
Chemical and Process Engineering Solution from the Industrial Engineering Area of ConceptDraw Solution Park is a unique tool which contains variety of predesigned process flow diagram symbols for easy creating various Chemical and Process Flow Diagrams in ConceptDraw DIAGRAM.Chemical Engineering
ConceptDraw DIAGRAM is a powerful diagramming and vector drawing software. Extended with Chemical and Process Engineering Solution from the Industrial Engineering Area of ConceptDraw Solution Park, it became the best Chemical Engineering software.The vector stencils library "Process annotations" contains 22 symbols of interface points, slope, off-sheet labels, callouts and textboxes.
Use these shapes for setting automatic labels to display a datasheet field for a pipeline shape, labels, captions, outlines, off-sheet labels, text balloons, annotations, outlines, tags, and descriptions.
"In engineering a process is a set of interrelated tasks that, together, transform inputs into outputs. These tasks may be carried out by people, nature, or machines using resources; so an engineering process must be considered in the context of the agents carrying out the tasks, and the resource attributes involved. Systems Engineering normative documents and those related to Maturity Models are typically based on processes. For example, System Engineering processes of the EIA-632 and processes involved in the Capability Maturity Model Integration (CMMI) institutionalization and improvement approach. Constraints imposed on the tasks and resources required to implement them are essential for executing the tasks mentioned.
A chemical process is a series of unit operations used to produce a material in large quantities.
In the chemical industry, chemical engineers will use the following to define or illustrate a process:
Process Flow Diagram (PFD),
Piping and instrumentation diagram
(P&ID),
Simplified process description,
Detailed process description,
Project management,
Process simulation." [Process (engineering). Wikipedia]
The example "Design elements - Process annotations" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Use these shapes for setting automatic labels to display a datasheet field for a pipeline shape, labels, captions, outlines, off-sheet labels, text balloons, annotations, outlines, tags, and descriptions.
"In engineering a process is a set of interrelated tasks that, together, transform inputs into outputs. These tasks may be carried out by people, nature, or machines using resources; so an engineering process must be considered in the context of the agents carrying out the tasks, and the resource attributes involved. Systems Engineering normative documents and those related to Maturity Models are typically based on processes. For example, System Engineering processes of the EIA-632 and processes involved in the Capability Maturity Model Integration (CMMI) institutionalization and improvement approach. Constraints imposed on the tasks and resources required to implement them are essential for executing the tasks mentioned.
A chemical process is a series of unit operations used to produce a material in large quantities.
In the chemical industry, chemical engineers will use the following to define or illustrate a process:
Process Flow Diagram (PFD),
Piping and instrumentation diagram
(P&ID),
Simplified process description,
Detailed process description,
Project management,
Process simulation." [Process (engineering). Wikipedia]
The example "Design elements - Process annotations" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
This PFD of jet fuel mercaptan oxidation treating was redrawn from Wikipedia file: ConvLPGMerox.png. [en.wikipedia.org/ wiki/ File:ConvKeroMerox.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported icense. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Merox is an acronym for mercaptan oxidation. It is a proprietary catalytic chemical process developed by UOP used in oil refineries and natural gas processing plants to remove mercaptans from LPG, propane, butanes, light naphthas, kerosene and jet fuel by converting them to liquid hydrocarbon disulfides.
The Merox process requires an alkaline environment which, in some of the process versions, is provided by an aqueous solution of sodium hydroxide (NaOH), a strong base, commonly referred to as caustic. In other versions of the process, the alkalinity is provided by ammonia, which is a weak base.
The catalyst in some versions of the process is a water-soluble liquid. In other versions, the catalyst is impregnated onto charcoal granules.
Processes within oil refineries or natural gas processing plants that remove mercaptans and/ or hydrogen sulfide (H2S) are commonly referred to as sweetening processes because they results in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide. The liquid hydrocarbon disulfides may remain in the sweetened products, they may be used as part of the refinery or natural gas processing plant fuel, or they may be processed further.
The Merox process is usually more economical than using a catalytic hydrodesulfurization process for much the same purpose." [en.wikipedia.org/ wiki/ Merox]
The process flow diagram (PFD) example "Jet fuel mercaptan oxidation treating" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported icense. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Merox is an acronym for mercaptan oxidation. It is a proprietary catalytic chemical process developed by UOP used in oil refineries and natural gas processing plants to remove mercaptans from LPG, propane, butanes, light naphthas, kerosene and jet fuel by converting them to liquid hydrocarbon disulfides.
The Merox process requires an alkaline environment which, in some of the process versions, is provided by an aqueous solution of sodium hydroxide (NaOH), a strong base, commonly referred to as caustic. In other versions of the process, the alkalinity is provided by ammonia, which is a weak base.
The catalyst in some versions of the process is a water-soluble liquid. In other versions, the catalyst is impregnated onto charcoal granules.
Processes within oil refineries or natural gas processing plants that remove mercaptans and/ or hydrogen sulfide (H2S) are commonly referred to as sweetening processes because they results in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide. The liquid hydrocarbon disulfides may remain in the sweetened products, they may be used as part of the refinery or natural gas processing plant fuel, or they may be processed further.
The Merox process is usually more economical than using a catalytic hydrodesulfurization process for much the same purpose." [en.wikipedia.org/ wiki/ Merox]
The process flow diagram (PFD) example "Jet fuel mercaptan oxidation treating" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
The vector stencils library "Chemical engineering" contains 24 symbols of chemical and process engineering equipment.
Use these shapes for drawing block flow diagrams (BFD), process flow diagrams (PFD), piping and instrumentation diagrams (P&ID), and water flow diagrams.
"Chemical engineering is a branch of engineering that applies the natural (or experimental) sciences (e.g., chemistry and physics) and life sciences (e.g. biology, microbiology and biochemistry) together with mathematics and economics to production, transformation, transportation and proper usage of chemicals, materials and energy. It essentially deals with the engineering of chemicals, energy and the processes that create and/ or convert them. Modern chemical engineers are concerned with processes that convert raw-materials or (cheap)chemicals into more useful or valuable forms. In addition, they are also concerned with pioneering valuable materials and related techniques – which are often essential to related fields such as nanotechnology, fuel cells and bioengineering. Within chemical engineering, two broad subgroups include design, manufacture, and operation of plants and machinery in industrial chemical and related processes ("chemical process engineers") and development of new or adapted substances for products ranging from foods and beverages to cosmetics to cleaners to pharmaceutical ingredients, among many other products ("chemical product engineers")." [Chemical engineering. Wikipedia]
The example "Design elements - Chemical engineering" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Use these shapes for drawing block flow diagrams (BFD), process flow diagrams (PFD), piping and instrumentation diagrams (P&ID), and water flow diagrams.
"Chemical engineering is a branch of engineering that applies the natural (or experimental) sciences (e.g., chemistry and physics) and life sciences (e.g. biology, microbiology and biochemistry) together with mathematics and economics to production, transformation, transportation and proper usage of chemicals, materials and energy. It essentially deals with the engineering of chemicals, energy and the processes that create and/ or convert them. Modern chemical engineers are concerned with processes that convert raw-materials or (cheap)chemicals into more useful or valuable forms. In addition, they are also concerned with pioneering valuable materials and related techniques – which are often essential to related fields such as nanotechnology, fuel cells and bioengineering. Within chemical engineering, two broad subgroups include design, manufacture, and operation of plants and machinery in industrial chemical and related processes ("chemical process engineers") and development of new or adapted substances for products ranging from foods and beverages to cosmetics to cleaners to pharmaceutical ingredients, among many other products ("chemical product engineers")." [Chemical engineering. Wikipedia]
The example "Design elements - Chemical engineering" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
"A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is a flowsheet. ...
Process flow diagrams of multiple process units within a large industrial plant will usually contain less detail and may be called block flow diagrams or schematic flow diagrams." [Process flow diagram. Wikipedia]
The process flow diagram (PFD) template for the ConceptDraw PRO diagramming and vector drawing software is included in the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Process flow diagrams of multiple process units within a large industrial plant will usually contain less detail and may be called block flow diagrams or schematic flow diagrams." [Process flow diagram. Wikipedia]
The process flow diagram (PFD) template for the ConceptDraw PRO diagramming and vector drawing software is included in the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
HelpDesk
How to Draw a Process Flow Diagram
Process Flow diagrams are used in chemical and process engineering to show the flow of chemicals and the equipment involved in the process. When it comes to creating a process flow diagram, it's important to use software that is capable of describing a wide range of processes, using techniques and graphical notation that are easily recognized by engineering workers. An ideal drawing platform will utilize functions that can cope with the output of a high volume of engineering processes, that may change rapidly from development to implementation stages. ConceptDraw DIAGRAM , with the extended functionality of the Chemical and Process Engineering Diagrams solution, is the ideal medium for creating designs of this type. The Chemical and Process Engineering Diagrams solution complements this feature with a library of selected icons to represent various steps — all instantly recognizable and applicable to a wide user base. ConceptDraw DIAGRAM allows you to draw the Process Flow diagram easily using the set of special libraries.The vector stencils library "Chemical engineering" contains 24 symbols of chemical and process engineering equipment.
Use these shapes for drawing Process Flow Diagrams (PFD), Piping and Instrumentation Diagrams (P&ID), and Water Flow Diagrams in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use these shapes for drawing Process Flow Diagrams (PFD), Piping and Instrumentation Diagrams (P&ID), and Water Flow Diagrams in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
The vector stencils library "Heating equipment" contains 42 symbols of regenerators, intercoolers, heaters, and condensers.
Use these shapes for drawing cooling systems, heat recovery systems, thermal, heat transfer and mechanical design, and process flow diagrams (PFD).
"Heating or cooling of processes, equipment, or enclosed environments are within the purview of thermal engineering.
One or more of the following disciplines may be involved in solving a particular thermal engineering problem:
Thermodynamics,
Fluid mechanics,
Heat transfer,
Mass transfer.
Thermal engineering may be practiced by mechanical engineers and chemical engineers.
One branch of knowledge used frequently in thermal engineering is that of thermofluids." [Thermal engineering. Wikipedia]
The design elements example "Heating equipment" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Use these shapes for drawing cooling systems, heat recovery systems, thermal, heat transfer and mechanical design, and process flow diagrams (PFD).
"Heating or cooling of processes, equipment, or enclosed environments are within the purview of thermal engineering.
One or more of the following disciplines may be involved in solving a particular thermal engineering problem:
Thermodynamics,
Fluid mechanics,
Heat transfer,
Mass transfer.
Thermal engineering may be practiced by mechanical engineers and chemical engineers.
One branch of knowledge used frequently in thermal engineering is that of thermofluids." [Thermal engineering. Wikipedia]
The design elements example "Heating equipment" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Process and Instrumentation Diagram
If you need create a Process and Instrumentation Diagram, it is convenient to design it in ConceptDraw DIAGRAM software which offers powerful Chemical and Process Engineering Solution from the Industrial Engineering Area.This vector stencils library contains 22 symbols of process annotations for setting automatic labels to display a datasheet field for a pipeline shape, labels, captions, outlines, off-sheet labels, text balloons, annotations, outlines, tags, and descriptions.
Use these shapes for drawing Process Flow Diagrams (PFD) and Piping and Instrumentation Diagrams (P&ID) in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use these shapes for drawing Process Flow Diagrams (PFD) and Piping and Instrumentation Diagrams (P&ID) in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Chemistry Drawing Software
ConceptDraw DIAGRAM extended with Chemistry solution from the Science and Education area is a powerful chemistry drawing software that provides the useful tools to help you design all kinds of chemistry drawings and illustrations, chemical schemes and diagrams of formulas, reaction schemes and lab set-ups of any complexity.The vector stencils library "Industrial equipment" contains 81 symbols of pumps, compressors, fans, turbines, and power generators.
Use these shapes to design pumping systems, air and fluid compression systems, and industrial process diagrams in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use these shapes to design pumping systems, air and fluid compression systems, and industrial process diagrams in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
The vector stencils library "Vessels" contains 40 symbols of vessels, containers, tanks, drums, and basins.
Use it for drawing industrial and manufacturing process flow diagrams, materials handling systems, and feed systems in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use it for drawing industrial and manufacturing process flow diagrams, materials handling systems, and feed systems in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Chemistry
This solution extends ConceptDraw DIAGRAM software with samples, template and libraries of vector stencils for drawing the Chemistry Illustrations for science and education.
The vector stencils library "Pumps" contains 82 symbols of pumps, compressors, fans, turbines, and power generators.
Use these icons to design pumping systems, air and fluid compression systems, and industrial process diagrams in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use these icons to design pumping systems, air and fluid compression systems, and industrial process diagrams in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
The vector stencils library "Valves and fittings" contains 104 symbols of valve components.
Use these icons for drawing industrial piping systems; process, vacuum, and fluids piping; hydraulics piping; air and gas piping; materials distribution; and liquid transfer systems in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use these icons for drawing industrial piping systems; process, vacuum, and fluids piping; hydraulics piping; air and gas piping; materials distribution; and liquid transfer systems in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Process Engineering
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