This process flow diagram (PFD) of a typical crude oil distillation unit as used in petroleum crude oil refineries was redrawn from Wikipedia file: Crude Oil Distillation Unit.png. [en.wikipedia.org/ wiki/ File:Crude_ Oil_ Distillation_ Unit.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the midstream side of the petroleum industry." [en.wikipedia.org/ wiki/ Oil_ refinery]
The process flow diagram (PFD) example "Crude oil distillation" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the midstream side of the petroleum industry." [en.wikipedia.org/ wiki/ Oil_ refinery]
The process flow diagram (PFD) example "Crude oil distillation" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This PFD of jet fuel mercaptan oxidation treating was redrawn from Wikipedia file: ConvLPGMerox.png. [en.wikipedia.org/ wiki/ File:ConvKeroMerox.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported icense. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Merox is an acronym for mercaptan oxidation. It is a proprietary catalytic chemical process developed by UOP used in oil refineries and natural gas processing plants to remove mercaptans from LPG, propane, butanes, light naphthas, kerosene and jet fuel by converting them to liquid hydrocarbon disulfides.
The Merox process requires an alkaline environment which, in some of the process versions, is provided by an aqueous solution of sodium hydroxide (NaOH), a strong base, commonly referred to as caustic. In other versions of the process, the alkalinity is provided by ammonia, which is a weak base.
The catalyst in some versions of the process is a water-soluble liquid. In other versions, the catalyst is impregnated onto charcoal granules.
Processes within oil refineries or natural gas processing plants that remove mercaptans and/ or hydrogen sulfide (H2S) are commonly referred to as sweetening processes because they results in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide. The liquid hydrocarbon disulfides may remain in the sweetened products, they may be used as part of the refinery or natural gas processing plant fuel, or they may be processed further.
The Merox process is usually more economical than using a catalytic hydrodesulfurization process for much the same purpose." [en.wikipedia.org/ wiki/ Merox]
The process flow diagram (PFD) example "Jet fuel mercaptan oxidation treating" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported icense. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Merox is an acronym for mercaptan oxidation. It is a proprietary catalytic chemical process developed by UOP used in oil refineries and natural gas processing plants to remove mercaptans from LPG, propane, butanes, light naphthas, kerosene and jet fuel by converting them to liquid hydrocarbon disulfides.
The Merox process requires an alkaline environment which, in some of the process versions, is provided by an aqueous solution of sodium hydroxide (NaOH), a strong base, commonly referred to as caustic. In other versions of the process, the alkalinity is provided by ammonia, which is a weak base.
The catalyst in some versions of the process is a water-soluble liquid. In other versions, the catalyst is impregnated onto charcoal granules.
Processes within oil refineries or natural gas processing plants that remove mercaptans and/ or hydrogen sulfide (H2S) are commonly referred to as sweetening processes because they results in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide. The liquid hydrocarbon disulfides may remain in the sweetened products, they may be used as part of the refinery or natural gas processing plant fuel, or they may be processed further.
The Merox process is usually more economical than using a catalytic hydrodesulfurization process for much the same purpose." [en.wikipedia.org/ wiki/ Merox]
The process flow diagram (PFD) example "Jet fuel mercaptan oxidation treating" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process Flow Diagram
A Process Flow Diagram (PFD) is a diagram which shows the relationships between the main components in a system. Process Flow Diagrams are widely used by engineers in chemical and process engineering, they allows to indicate the general flow of plant process streams and equipment, helps to design the petroleum refineries, petrochemical and chemical plants, natural gas processing plants, and many other industrial facilities. ConceptDraw PRO diagramming and vector drawing software extended with powerful tools of Flowcharts Solution from the "Diagrams" Area of ConceptDraw Solution Park is effective for drawing: Process Flow Diagram, Flow Process Diagram, Business Process Flow Diagrams.This is a schematic process flow diagram of the processes used in a typical oil refinery.
This process flow diagram (PFD) example was redesigned from the Wikimedia Commons file: RefineryFlow.png. [commons.wikimedia.org/ wiki/ File:RefineryFlow.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the downstream side of the petroleum industry." [Oil refinery. Wikipedia]
The PFD example "Process flow diagram - Typical oil refinery" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This process flow diagram (PFD) example was redesigned from the Wikimedia Commons file: RefineryFlow.png. [commons.wikimedia.org/ wiki/ File:RefineryFlow.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the downstream side of the petroleum industry." [Oil refinery. Wikipedia]
The PFD example "Process flow diagram - Typical oil refinery" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process Flow Diagram Symbols
Chemical and Process Engineering Solution from the Industrial Engineering Area of ConceptDraw Solution Park is a unique tool which contains variety of predesigned process flow diagram symbols for easy creating various Chemical and Process Flow Diagrams in ConceptDraw PRO."A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is a flowsheet. ...
Process flow diagrams of multiple process units within a large industrial plant will usually contain less detail and may be called block flow diagrams or schematic flow diagrams." [Process flow diagram. Wikipedia]
The process flow diagram (PFD) template for the ConceptDraw PRO diagramming and vector drawing software is included in the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Process flow diagrams of multiple process units within a large industrial plant will usually contain less detail and may be called block flow diagrams or schematic flow diagrams." [Process flow diagram. Wikipedia]
The process flow diagram (PFD) template for the ConceptDraw PRO diagramming and vector drawing software is included in the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Process Flow Diagrams
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. ConceptDraw PRO diagramming and vector drawing software extended with Flowcharts Solution from the "Diagrams" Area of ConceptDraw Solution Park offers the extensive drawing tools for quick and easy design professional looking Process Flow Diagrams.This process flow diagram (PFD) example shows an amine treating system for the removal of gaseous hydrogen sulfide from gas streams. It is used in oil refineries and chemical plants. This PFD sample was redesigned from the Wikimedia Commons file: AmineTreating.png. [commons.wikimedia.org/ wiki/ File:AmineTreating.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Amine gas treating, also known as gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Processes within oil refineries or chemical processing plants that remove hydrogen sulfide are referred to as "sweetening" processes because the odor of the processed products is improved by the absence of hydrogen sulfide. An alternative to the use of amines involves membrane technology. Membranes are attractive since no reagents are consumed.
Many different amines are used in gas treating:
Diethanolamine (DEA),
Monoethanolamine (MEA),
Methyldiethanolamine (MDEA),
Diisopropanolamine (DIPA),
Aminoethoxyethanol (Diglycolamine) (DGA).
The most commonly used amines in industrial plants are the alkanolamines DEA, MEA, and MDEA. These amines are also used in many oil refineries to remove sour gases from liquid hydrocarbons such as liquified petroleum gas (LPG)." [Amine gas treating. Wikipedia]
The PFD example "Amine treating unit schematic diagram" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Amine gas treating, also known as gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Processes within oil refineries or chemical processing plants that remove hydrogen sulfide are referred to as "sweetening" processes because the odor of the processed products is improved by the absence of hydrogen sulfide. An alternative to the use of amines involves membrane technology. Membranes are attractive since no reagents are consumed.
Many different amines are used in gas treating:
Diethanolamine (DEA),
Monoethanolamine (MEA),
Methyldiethanolamine (MDEA),
Diisopropanolamine (DIPA),
Aminoethoxyethanol (Diglycolamine) (DGA).
The most commonly used amines in industrial plants are the alkanolamines DEA, MEA, and MDEA. These amines are also used in many oil refineries to remove sour gases from liquid hydrocarbons such as liquified petroleum gas (LPG)." [Amine gas treating. Wikipedia]
The PFD example "Amine treating unit schematic diagram" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This PFD sample was redesigned from the Wikipedia file: NaturalGasCondensate.png.
"This is a schematic flow diagram of a typical facility for separating and recovering liquid condensate from raw natural gas."
[en.wikipedia.org/ wiki/ File:NaturalGasCondensate.png]
"Natural-gas condensate is a low-density mixture of hydrocarbon liquids that are present as gaseous components in the raw natural gas produced from many natural gas fields. It condenses out of the raw gas if the temperature is reduced to below the hydrocarbon dew point temperature of the raw gas.
The natural gas condensate is also referred to as simply condensate, or gas condensate, or sometimes natural gasoline because it contains hydrocarbons within the gasoline boiling range. Raw natural gas may come from any one of three types of gas wells:
(1) Crude oil wells - Raw natural gas that comes from crude oil wells is called associated gas. This gas can exist separate from the crude oil in the underground formation, or dissolved in the crude oil.
(2) Dry gas wells - These wells typically produce only raw natural gas that does not contain any hydrocarbon liquids. Such gas is called non-associated gas.
(3) Condensate wells - These wells produce raw natural gas along with natural gas liquid. Such gas is also non-associated gas and often referred to as wet gas." [Natural-gas condensate. Wikipedia]
The process flow diagram example "Natural gas condensate - PFD" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
"This is a schematic flow diagram of a typical facility for separating and recovering liquid condensate from raw natural gas."
[en.wikipedia.org/ wiki/ File:NaturalGasCondensate.png]
"Natural-gas condensate is a low-density mixture of hydrocarbon liquids that are present as gaseous components in the raw natural gas produced from many natural gas fields. It condenses out of the raw gas if the temperature is reduced to below the hydrocarbon dew point temperature of the raw gas.
The natural gas condensate is also referred to as simply condensate, or gas condensate, or sometimes natural gasoline because it contains hydrocarbons within the gasoline boiling range. Raw natural gas may come from any one of three types of gas wells:
(1) Crude oil wells - Raw natural gas that comes from crude oil wells is called associated gas. This gas can exist separate from the crude oil in the underground formation, or dissolved in the crude oil.
(2) Dry gas wells - These wells typically produce only raw natural gas that does not contain any hydrocarbon liquids. Such gas is called non-associated gas.
(3) Condensate wells - These wells produce raw natural gas along with natural gas liquid. Such gas is also non-associated gas and often referred to as wet gas." [Natural-gas condensate. Wikipedia]
The process flow diagram example "Natural gas condensate - PFD" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process Flowchart
The main reason of using Process Flowchart or PFD is to show relations between major parts of the system. Process Flowcharts are used in process engineering and chemical industry where there is a requirement of depicting relationships between major components only and not include minor parts. Process Flowcharts for single unit or multiple units differ in their structure and implementation. ConceptDraw PRO is Professional business process mapping software for making Process flowcharts, Process flow diagram, Workflow diagram, flowcharts and technical illustrations for business documents and also comprehensive visio for mac application. Easier define and document basic work and data flows, financial, production and quality management processes to increase efficiency of your business with ConcepDraw PRO. Business process mapping software with Flowchart Maker ConceptDraw PRO includes extensive drawing tools, rich examples and templates, process flowchart symbols and shape libraries, smart connectors that allow you create the flowcharts of complex processes, process flow diagrams, procedures and information exchange. Process Flowchart Solution is project management workflow tools which is part ConceptDraw Project marketing project management software. Drawing charts, diagrams, and network layouts has long been the monopoly of Microsoft Visio, making Mac users to struggle when needing such visio alternative like visio for mac, it requires only to view features, make a minor edit to, or print a diagram or chart. Thankfully to MS Visio alternative like ConceptDraw PRO software, this is cross-platform charting and business process management tool, now visio alternative for making sort of visio diagram is not a problem anymore however many people still name it business process visio tools.HelpDesk
How to Draw a Process Flow Diagram in ConceptDraw PRO
Process Flow diagrams are used in chemical and process engineering to show the flow of chemicals and the equipment involved in the process. When it comes to creating a process flow diagram, it's important to use software that is capable of describing a wide range of processes, using techniques and graphical notation that are easily recognized by engineering workers. An ideal drawing platform will utilize functions that can cope with the output of a high volume of engineering processes, that may change rapidly from development to implementation stages. ConceptDraw PRO, with the extended functionality of the Chemical and Process Engineering Diagrams solution, is the ideal medium for creating designs of this type. The Chemical and Process Engineering Diagrams solution complements this feature with a library of selected icons to represent various steps — all instantly recognizable and applicable to a wide user base. ConceptDraw PRO allows you to draw the Process Flow diagram easily using the set of special libraries.Chemical and Process Engineering
This chemical engineering solution extends ConceptDraw PRO v.9.5 (or later) with process flow diagram symbols, samples, process diagrams templates and libraries of design elements for creating process and instrumentation diagrams, block flow diagrams (BFD
Example Process Flow Chart
ConceptDraw PRO is a powerful diagramming and vector drawing software. Extended with Flowcharts solution from the "Diagrams" area, ConceptDraw PRO became the ideal software for making an example Process Flow Chart.Process Diagrams
ConceptDraw PRO diagramming and vector drawing software extended with Chemical and Process Engineering Solution from the Industrial Engineering Area of ConceptDraw Solution Park offers you the set of useful tools for easy drawing various Process Diagrams.Examples Flowchart
ConceptDraw PRO diagramming and vector drawing software provides the unique Flowcharts Solution from the "Diagrams" Area of ConceptDraw Solution Park with variety of vector objects libraries and collection of examples Flowchart. Each example flowchart included in Flowcharts solution is a real help in drawing process, it can be the good base or perfect source of inspiration.
Types of Flowcharts
A Flowchart is a graphical representation of process, algorithm, workflow or step-by-step solution of the problem. It shows the steps as boxes of various kinds and connects them by arrows in a defined order depicting a flow. There are twelve main Flowchart types: Basic Flowchart, Business Process Modeling Diagram (BPMN), Cross Functional Flowchart, Data Flow Diagram (DFD), IDEF (Integrated DEFinition) Flowchart, Event-driven Process Chain (EPC) Diagram, Influence Diagram (ID), Swimlane Flowchart, Process Flow Diagram (PFD), Specification and Description Language (SDL) Diagram, Value Stream Mapping, Workflow Diagram. Using the Flowcharts solution from the Diagrams area of ConceptDraw Solution Park you can easy and quickly design a Flowchart of any of these types. This solution offers a lot of special predesigned vector symbols for each of these widely used notations. They will make the drawing process of Flowcharts much easier than ever. Pay also attention for the included collection of ready Flowchart examples, samples and quick-start templates. This is business process improvement tools. If you are looking for MS Visio for your Mac, then you are out of luck, because it hasn't been released yet. However, you can use Visio alternatives that can successfully replace its functions. ConceptDraw PRO is an alternative to MS Visio for Mac that provides powerful features and intuitive user interface for the same.Control and Information Architecture Diagrams (CIAD) with ConceptDraw PRO
One of the three main constituents of any enterprise is the Control and Information Architecture. The rest two are Production facilities and People and Organization.Process and Instrumentation Diagram
If you need create a Process and Instrumentation Diagram, it is convenient to design it in ConceptDraw PRO software which offers powerful Chemical and Process Engineering Solution from the Industrial Engineering Area.Process Engineering
ConceptDraw PRO diagramming and vector drawing software supplied with Chemical and Process Engineering Solution from the Industrial Engineering Area of ConceptDraw Solution Park is powerful and effective process engineering software.The vector stencils library "Heating equipment" contains 42 symbols of regenerators, intercoolers, heaters, and condensers.
Use these shapes for drawing cooling systems, heat recovery systems, thermal, heat transfer and mechanical design, and process flow diagrams (PFD).
"Heating or cooling of processes, equipment, or enclosed environments are within the purview of thermal engineering.
One or more of the following disciplines may be involved in solving a particular thermal engineering problem:
Thermodynamics,
Fluid mechanics,
Heat transfer,
Mass transfer.
Thermal engineering may be practiced by mechanical engineers and chemical engineers.
One branch of knowledge used frequently in thermal engineering is that of thermofluids." [Thermal engineering. Wikipedia]
The design elements example "Heating equipment" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
Use these shapes for drawing cooling systems, heat recovery systems, thermal, heat transfer and mechanical design, and process flow diagrams (PFD).
"Heating or cooling of processes, equipment, or enclosed environments are within the purview of thermal engineering.
One or more of the following disciplines may be involved in solving a particular thermal engineering problem:
Thermodynamics,
Fluid mechanics,
Heat transfer,
Mass transfer.
Thermal engineering may be practiced by mechanical engineers and chemical engineers.
One branch of knowledge used frequently in thermal engineering is that of thermofluids." [Thermal engineering. Wikipedia]
The design elements example "Heating equipment" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Engineering area of ConceptDraw Solution Park.
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