This is a schematic process flow diagram of the processes used in a typical oil refinery.
This process flow diagram (PFD) example was redesigned from the Wikimedia Commons file: RefineryFlow.png. [commons.wikimedia.org/ wiki/ File:RefineryFlow.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the downstream side of the petroleum industry." [Oil refinery. Wikipedia]
The PFD example "Process flow diagram - Typical oil refinery" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This process flow diagram (PFD) example was redesigned from the Wikimedia Commons file: RefineryFlow.png. [commons.wikimedia.org/ wiki/ File:RefineryFlow.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the downstream side of the petroleum industry." [Oil refinery. Wikipedia]
The PFD example "Process flow diagram - Typical oil refinery" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process Flow Diagram (PFD)
-process-flow-diagram---typical-oil-refinery.png--diagram-flowchart-example.png)
This process flow diagram (PFD) of a typical crude oil distillation unit as used in petroleum crude oil refineries was redrawn from Wikipedia file: Crude Oil Distillation Unit.png. [en.wikipedia.org/ wiki/ File:Crude_ Oil_ Distillation_ Unit.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the midstream side of the petroleum industry." [en.wikipedia.org/ wiki/ Oil_ refinery]
The process flow diagram (PFD) example "Crude oil distillation" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. In many ways, oil refineries use much of the technology of, and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products.
An oil refinery is considered an essential part of the midstream side of the petroleum industry." [en.wikipedia.org/ wiki/ Oil_ refinery]
The process flow diagram (PFD) example "Crude oil distillation" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process flow diagram (PFD)
-crude-oil-distillation-unit---pfd.png--diagram-flowchart-example.png)
Process Flow Diagram Symbols
"Business process improvement (BPI) is a systematic approach to help an organization optimize its underlying processes to achieve more efficient results. ...
An organization is only as good as its processes. To be able to make the necessary changes in an organization, one needs to understand the key processes of the company. Rummler and Brache suggested a model for running a Process Improvement and Management project (PI&M), containing the following steps:
1. Identify the process to be improved (based on a critical business issue): The identification of key processes can be a formal or informal exercise. The management team might select processes by applying a set of criteria derived from strategic and tactical priorities, or process selection is based on obvious performance gaps. It is important is to select the process(es) which have the greatest impact on a competitive advantage or customer requirement.
2. Develop the objective(s) for the project based on the requirements of the process: The focus might be on quality improvement, productivity, cost, customer service or cycle time. The goal is however always the same; to get the key process under control.
3. Select the members of the cross-functional team: A horizontal (cross-functional) analysis is carried out by a team composed of representatives of all functions involved in the process. While a consultant or in-house staff person can do the job, the quality of the analysis and the commitment to change is far greater with a cross-functional team.
4. Document the current process by creating a flowchart or "organization map": Describe the process regarding the Organizational level, the Process level and the Job/ Performer level according to Rummler. Develop a cross-functional process map for the process.
5. Identify "disconnects" in the process: “Disconnections” are everything that inhibit the efficiency and effectiveness of the process. The identification should be categorized into the three levels: The Organizational level, the Process level and the Job/ Performer level.
6. Recommend changes (organizational, in the process or in its execution): Categorize and prioritize the main problems and possibilities, evaluate alternative solutions. Develop a cross-functional process map for the recommended process.
7. Establish process and sub-process measures: The process measures should reflect the objectives of the project.
8. Implement the improvements." [Business process improvement. Wikipedia]
The opportunity flow chart example "Replacing engine oil" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Cross-Functional Flowcharts solution from the Business Processes area of ConceptDraw Solution Park.
An organization is only as good as its processes. To be able to make the necessary changes in an organization, one needs to understand the key processes of the company. Rummler and Brache suggested a model for running a Process Improvement and Management project (PI&M), containing the following steps:
1. Identify the process to be improved (based on a critical business issue): The identification of key processes can be a formal or informal exercise. The management team might select processes by applying a set of criteria derived from strategic and tactical priorities, or process selection is based on obvious performance gaps. It is important is to select the process(es) which have the greatest impact on a competitive advantage or customer requirement.
2. Develop the objective(s) for the project based on the requirements of the process: The focus might be on quality improvement, productivity, cost, customer service or cycle time. The goal is however always the same; to get the key process under control.
3. Select the members of the cross-functional team: A horizontal (cross-functional) analysis is carried out by a team composed of representatives of all functions involved in the process. While a consultant or in-house staff person can do the job, the quality of the analysis and the commitment to change is far greater with a cross-functional team.
4. Document the current process by creating a flowchart or "organization map": Describe the process regarding the Organizational level, the Process level and the Job/ Performer level according to Rummler. Develop a cross-functional process map for the process.
5. Identify "disconnects" in the process: “Disconnections” are everything that inhibit the efficiency and effectiveness of the process. The identification should be categorized into the three levels: The Organizational level, the Process level and the Job/ Performer level.
6. Recommend changes (organizational, in the process or in its execution): Categorize and prioritize the main problems and possibilities, evaluate alternative solutions. Develop a cross-functional process map for the recommended process.
7. Establish process and sub-process measures: The process measures should reflect the objectives of the project.
8. Implement the improvements." [Business process improvement. Wikipedia]
The opportunity flow chart example "Replacing engine oil" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the Cross-Functional Flowcharts solution from the Business Processes area of ConceptDraw Solution Park.
Opportunity flowchart
Process Flow Diagram
Process Engineering
Chemical and Process Engineering
This chemical engineering solution extends ConceptDraw PRO v.9.5 (or later) with process flow diagram symbols, samples, process diagrams templates and libraries of design elements for creating process and instrumentation diagrams, block flow diagrams (BFD
Cross-Functional Flowcharts
Cross-functional flowcharts are powerful and useful tool for visualizing and analyzing complex business processes which requires involvement of multiple people, teams or even departments. They let clearly represent a sequence of the process steps, the order of operations, relationships between processes and responsible functional units (such as departments or positions).
Types of Flowcharts
Cross Functional Flowchart for Business Process Mapping
This process flow diagram (PFD) example shows an amine treating system for the removal of gaseous hydrogen sulfide from gas streams. It is used in oil refineries and chemical plants. This PFD sample was redesigned from the Wikimedia Commons file: AmineTreating.png. [commons.wikimedia.org/ wiki/ File:AmineTreating.png]
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Amine gas treating, also known as gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Processes within oil refineries or chemical processing plants that remove hydrogen sulfide are referred to as "sweetening" processes because the odor of the processed products is improved by the absence of hydrogen sulfide. An alternative to the use of amines involves membrane technology. Membranes are attractive since no reagents are consumed.
Many different amines are used in gas treating:
Diethanolamine (DEA),
Monoethanolamine (MEA),
Methyldiethanolamine (MDEA),
Diisopropanolamine (DIPA),
Aminoethoxyethanol (Diglycolamine) (DGA).
The most commonly used amines in industrial plants are the alkanolamines DEA, MEA, and MDEA. These amines are also used in many oil refineries to remove sour gases from liquid hydrocarbons such as liquified petroleum gas (LPG)." [Amine gas treating. Wikipedia]
The PFD example "Amine treating unit schematic diagram" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
This file is licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license. [creativecommons.org/ licenses/ by-sa/ 3.0/ deed.en]
"Amine gas treating, also known as gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Processes within oil refineries or chemical processing plants that remove hydrogen sulfide are referred to as "sweetening" processes because the odor of the processed products is improved by the absence of hydrogen sulfide. An alternative to the use of amines involves membrane technology. Membranes are attractive since no reagents are consumed.
Many different amines are used in gas treating:
Diethanolamine (DEA),
Monoethanolamine (MEA),
Methyldiethanolamine (MDEA),
Diisopropanolamine (DIPA),
Aminoethoxyethanol (Diglycolamine) (DGA).
The most commonly used amines in industrial plants are the alkanolamines DEA, MEA, and MDEA. These amines are also used in many oil refineries to remove sour gases from liquid hydrocarbons such as liquified petroleum gas (LPG)." [Amine gas treating. Wikipedia]
The PFD example "Amine treating unit schematic diagram" was drawn using the ConceptDraw PRO diagramming and vector drawing software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process Flow Diagram (PFD)
-amine-treating-unit-schematic-diagram.png--diagram-flowchart-example.png)
This PFD sample was redesigned from the Wikipedia file: NaturalGasCondensate.png.
"This is a schematic flow diagram of a typical facility for separating and recovering liquid condensate from raw natural gas."
[en.wikipedia.org/ wiki/ File:NaturalGasCondensate.png]
"Natural-gas condensate is a low-density mixture of hydrocarbon liquids that are present as gaseous components in the raw natural gas produced from many natural gas fields. It condenses out of the raw gas if the temperature is reduced to below the hydrocarbon dew point temperature of the raw gas.
The natural gas condensate is also referred to as simply condensate, or gas condensate, or sometimes natural gasoline because it contains hydrocarbons within the gasoline boiling range. Raw natural gas may come from any one of three types of gas wells:
(1) Crude oil wells - Raw natural gas that comes from crude oil wells is called associated gas. This gas can exist separate from the crude oil in the underground formation, or dissolved in the crude oil.
(2) Dry gas wells - These wells typically produce only raw natural gas that does not contain any hydrocarbon liquids. Such gas is called non-associated gas.
(3) Condensate wells - These wells produce raw natural gas along with natural gas liquid. Such gas is also non-associated gas and often referred to as wet gas." [Natural-gas condensate. Wikipedia]
The process flow diagram example "Natural gas condensate - PFD" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
"This is a schematic flow diagram of a typical facility for separating and recovering liquid condensate from raw natural gas."
[en.wikipedia.org/ wiki/ File:NaturalGasCondensate.png]
"Natural-gas condensate is a low-density mixture of hydrocarbon liquids that are present as gaseous components in the raw natural gas produced from many natural gas fields. It condenses out of the raw gas if the temperature is reduced to below the hydrocarbon dew point temperature of the raw gas.
The natural gas condensate is also referred to as simply condensate, or gas condensate, or sometimes natural gasoline because it contains hydrocarbons within the gasoline boiling range. Raw natural gas may come from any one of three types of gas wells:
(1) Crude oil wells - Raw natural gas that comes from crude oil wells is called associated gas. This gas can exist separate from the crude oil in the underground formation, or dissolved in the crude oil.
(2) Dry gas wells - These wells typically produce only raw natural gas that does not contain any hydrocarbon liquids. Such gas is called non-associated gas.
(3) Condensate wells - These wells produce raw natural gas along with natural gas liquid. Such gas is also non-associated gas and often referred to as wet gas." [Natural-gas condensate. Wikipedia]
The process flow diagram example "Natural gas condensate - PFD" was drawn using the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
Process flow diagram (PFD)
-natural-gas-condensate---pfd.png--diagram-flowchart-example.png)
Process Diagrams
Basic Flowchart Examples
The vector stencils library "Heating equipment" contains 42 symbols of regenerators, intercoolers, heaters, and condensers.
Use these shapes for drawing cooling systems, heat recovery systems, thermal, heat transfer and mechanical design, and process flow diagrams (PFD) in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Use these shapes for drawing cooling systems, heat recovery systems, thermal, heat transfer and mechanical design, and process flow diagrams (PFD) in the ConceptDraw PRO software extended with the Chemical and Process Engineering solution from the Chemical and Process Engineering area of ConceptDraw Solution Park.
www.conceptdraw.com/ solution-park/ engineering-chemical-process
Heat exchanger 3
Heat exchanger 1
Heat exchanger 2
Tube bundle, floating head
U-Tube bundle
Tube bundle
Shell and tube
Kettle reboiler
Plate type
Finned tube
Double pipe type
Oil burner
Boiler
Fired heater
Cooling tower 2
Cooling tower 1
Cooling tower 3
Condenser
Automatic stoker
Refrigerator
Direct refrigerator
Indirect refrigerator
Evaporative condenser
Condenser (air cooled)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Oil separator
Chilling evaporator
Air cooling evaporator
Extractor hood (slot)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Extractor hood (open)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Autoclave (propeller)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Autoclave (anchor)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Autoclave (helical)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Autoclave with motor (helical)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Autoclave with motor (anchor)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Autoclave with motor (propeller)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Fan blades horizontal
Fan blades vertical
Fan blades (4)
-heating-equipment---vector-stencils-library.png--diagram-flowchart-example.png)
Triple fan blades
Air-blown cooler
Condenser
Heater / Cooler
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