How Do Fishbone Diagrams Solve Manufacturing Problems

How do Fishbone diagrams solve manufacturing problems? Fishbone diagrams are successfully used in various fields of industries and manufacturing to analyze the set of possible causes and their effects. Fishbone diagram provides a process to clearly define the “Effect” and then puts you to thinking about the possible causes, based on the categories of common problems in manufacturing. ConceptDraw DIAGRAM application extended with Fishbone Diagrams solution lets you construct Fishbone diagrams and represent globally recognized standards for manufacturing 6 Ms and 8 Ms.

Manufacturing 8 Ms fishbone diagram - Template

"Causes in the diagram are often categorized, such as to the 6 M's ...
The 6 Ms (used in manufacturing industry):
(1) Machine (technology);
(2) Method (process);
(3) Material (Includes Raw Material, Consumables and Information.);
(4) Man Power (physical work)/ Mind Power (brain work): Kaizens, Suggestions;
(5) Measurement (Inspection);
(6) Milieu/ Mother Nature (Environment).
The original 6Ms used by the Toyota Production System have been expanded by some to include the following and are referred to as the 8Ms. However, this is not globally recognized. It has been suggested to return to the roots of the tools and to keep the teaching simple while recognizing the original intent; most programs do not address the 8Ms.
(7) Management/ Money Power;
(8) Maintenance." [Ishikawa diagram. Wikipedia]
This 8Ms Ishikawa diagram (manufacturing cause and effect diagram) template is included in the Fishbone Diagram solution from the Management area of ConceptDraw Solution Park.

8Ms Ishikawa diagram

Used Solutions

Management >

Fishbone Diagrams

Lean Manufacturing Diagrams

The Value Stream Mapping solution continues to extend the range of ConceptDraw DIAGRAM into a business graphics tool that can be used to document processes of Lean Manufacturing.

Bar Diagrams for Problem Solving. Create manufacturing and economics bar charts with Bar Graphs Solution

Bar Diagrams for Problem Solving. <br>Create manufacturing and economics bar charts with Bar Graphs Solution *

Create bar charts for visualizing problem solving in manufacturing and economics using the ConceptDraw DIAGRAM diagramming and vector drawing software extended with the Bar Graphs Solution from the Graphs and Charts area of ConceptDraw Solition Park.

How to Build Cloud Computing Diagram Principal Cloud Manufacturing

How to Build Cloud Computing Diagram<br>Principal Cloud Manufacturing *

The term “cloud” is very popular and widely used now, it is a server, data processing centre, or a network which lets to store the data and software, provides access to them, allows to run applications without installation and gives the possibility to process data hosted remotely via the Internet connection. For documenting the Cloud Computing Architecture with a goal to facilitate the communication between stakeholders are successfully used the Cloud Computing Architecture diagrams. It is convenient and easy to draw various Cloud Computing Architecture diagrams in ConceptDraw DIAGRAM software with help of tools of the Cloud Computing Diagrams Solution from the Computer and Networks Area of ConceptDraw Solution Park.

Fishbone Diagrams

The Fishbone Diagrams solution extends ConceptDraw DIAGRAM software with the ability to easily draw the Fishbone Diagrams (Ishikawa Diagrams) to clearly see the cause and effect analysis and also problem solving. The vector graphic diagrams produced using this solution can be used in whitepapers, presentations, datasheets, posters, and published technical material.

Root cause analysis tree diagram - Manufacturing problem solution

"Root cause analysis (RCA) is a method of problem solving that tries to identify the root causes of faults or problems.
RCA practice tries to solve problems by attempting to identify and correct the root causes of events, as opposed to simply addressing their symptoms. Focusing correction on root causes has the goal of preventing problem recurrence. RCFA (Root Cause Failure Analysis) recognizes that complete prevention of recurrence by one corrective action is not always possible.
Conversely, there may be several effective measures (methods) that address the root causes of a problem. Thus, RCA is an iterative process and a tool of continuous improvement.
RCA is typically used as a reactive method of identifying event(s) causes, revealing problems and solving them. Analysis is done after an event has occurred. Insights in RCA may make it useful as a preemptive method. In that event, RCA can be used to forecast or predict probable events even before they occur. While one follows the other, RCA is a completely separate process to Incident Management." [Root cause analysis. Wikipedia]
The root cause analysis (RCA) tree diagram example "Manufacturing problem solution" was created using the ConceptDraw PRO diagramming and vector drawing software extended with the solution "Seven Management and Planning Tools" from the Management area of ConceptDraw Solution Park.

Tree diagram

Used Solutions

Management >

Seven Management and Planning Tools

Manufacturing and Maintenance

Manufacturing and maintenance solution extends ConceptDraw DIAGRAM software with illustration samples, templates and vector stencils libraries with clip art of packaging systems, industrial vehicles, tools, resources and energy.

Lean Six Sigma Diagram Software

Lean Six Sigma (LSS) is a well-known in all over the world methodology of quality improvement and business perfection. ConceptDraw DIAGRAM diagramming and vector drawing software is a powerful Lean Six Sigma Diagram Software thanks to the included Value Stream Mapping solution from the Quality Management Area of ConceptDraw Solution Park.

Value-Stream Mapping for Manufacturing

Create value stream maps - for value stream analysis and value stream management, material and information flow mapping, using our quick start templates included with ConceptDraw.

Data Flow Diagram Model

Data Flow Diagram (DFD) is a technique of graphical structural analysis, describing the sources external to the system, recipients of data, also logical functions, data flows and data stores that are accessed. The DFD's goal is to show how each process converts its inputs into the outputs and to identify relationships between these processes, at this make the system's description clear and understandable at every level of detail. Historically happened that for describing Data Flow Diagrams are used two notations - Yourdon and Gane-Sarson that differ each from other by graphical representation of symbols. The DFD model, like most other structural models is a hierarchical model. Each process can be subjected to decomposition on the structural components, the relationships between which in the same notation can be shown on a separate diagram. Typically, several DFD models are built when modeling the system. ConceptDraw DIAGRAM software enhanced with Data Flow Diagrams solution ideally suits for creation DFD models and professional drawing Data Flow Diagrams.

What is Value Stream Mapping?

Value stream maps (VSM) are an essential tool for organizations applying Lean methods.

Value Stream Diagram

The new Value Stream Mapping solution found in the ConceptDraw Solution Park continues to extend the range of ConceptDraw DIAGRAM into a business graphics tool.

PROBLEM ANALYSIS. Root Cause Analysis Tree Diagram

Root Cause Analysis Tree Diagram. Use the Root Cause Diagram to perform visual root cause analysis. Root Cause Analysis Tree Diagram is constructed separately for each highly prioritized factor. The goal of this is to find the root causes for the factor and list possible corrective action. ConceptDraw Office suite is a software for problem analysis.

7MP Tools

Quality Engineering Diagrams

Create Quality Engineering Diagrams (value stream maps) - for value stream analysis and value stream management, material and information flow mapping, using our quick start templates included with ConceptDraw.

Gane Sarson Diagram

The Gane-Sarson methodology uses the graphical techniques for building the logical models for the systems. It is helpful for analysts and designers to make common and clear picture of the system, to depict all its processes and how they transform the data. The Gane-Sarson methodology lets represent all this information in a way understandable for the users and other interested people, and gives the possibility to see instantly how the system's parts serve together to meet their needs. This methodology supposes the building of a system top-down. First you need create an overall system data flow, then determine the details of the data structures, the process logic and design the modular structures. ConceptDraw DIAGRAM diagramming and vector drawing software offers the Data Flow Diagrams solution with Gane-Sarson Notation library rich for the specific symbols of the Gane-Sarson notation. All they are vector and fully ready-to-use for drawing the Data Flow Diagrams, which will be then successfully used in presentations, websites, and various business documents.

Using Fishbone Diagrams for Problem Solving

Problems are obstacles and challenges that one should overcome to reach the goal. They are an inseparable part of any business, and the success of an enterprise often depends on ability to solve all problems effectively. The process of problem solving often uses rational approach, helping to find a suitable solution. Using Fishbone Diagrams for Problem Solving is a productive and illustrative tool to identify the most important factors causing the trouble. ConceptDraw DIAGRAM extended with Fishbone Diagrams solution from the Management area of ConceptDraw Solution Park is a powerful tool for problem solving with Fishbone Ishikawa diagram graphic method.

Lean Manufacturing

Lean manufacturing or lean production is a concept of organization's management which is based on the constant effort to eliminate all kinds of losses. Lean manufacturing requires involvement of each employee in the process of business optimization and maximum customer orientation. ConceptDraw DIAGRAM diagramming and vector drawing software enhanced with Value Stream Mapping solution from the Quality area of ConceptDraw Solution Park is perfect for the lean manufacturing.

When To Use a Fishbone Diagram

Fishbone diagrams work for most entrepreneurs and almost any industry or person having a problem. Professional diagramming software may help you create Fishbone (Cause and Effect or Ishikawa) diagrams. When people are unclear about what is causing an issue, ConceptDraw DIAGRAM will be your lifesaver. When to use a Fishbone diagram? Originally developed as a quality control tool, you may find a Fishbone diagram helpful when used in many cases, such as to analyze a complex problem when there are many causes, for identifying all possible root causes for an effect or a problem, when you need different point of view to look on a problem, to uncover bottlenecks and identify where and why a process doesn't work, for acceleration a process when traditional ways of problem solving consume many time.

Fishbone Diagram Design Element

ConceptDraw DIAGRAM diagramming and vector drawing software extended with Fishbone Diagrams solution is a perfect tool for software designers and software developers. If you need to create Cause and Effect diagram, Fishbone diagram, Ishikawa diagram from templates and examples, or using the predesigned elements, ConceptDraw DIAGRAM can do this easily. ConceptDraw DIAGRAM software gives ability to design Fishbone diagrams that identify many possible causes for an effect for problem. Each Fishbone diagram design element included to Fishbone Diagrams library is vector and ready-to-use.